Osteoid Health Technologies has developed Bracesys, an innovative origami-inspired medical brace that could transform how fractures are immobilised and treated, potentially phasing out the traditionally used plaster cast.
The Bracesys design features an adjustable orthotic framework that weighs just 150 grams, delivers rigid support and folds flat into an envelope-sized form for compact transport. Drawing on design principles from precision mechanics and sailing rigging systems, segmented components articulate around the limb while Kevlar tension cables are tightened via integrated dials to achieve precise load distribution, much like trimming sails for optimal control.
The hybrid structure combines medical-grade Nylon 12, CNC-machined aluminium, stainless steel and high-tensile Kevlar. This hybrid manufacturing approach enables geometric complexity for anatomical conformity while maintaining strength where loads concentrate -the result is a brace that is both lightweight and structurally precise. Clinicians can adjust the device in real time as swelling subsides and healing progresses.
By contrast, traditional plaster casts and generic braces often fit poorly, require lengthy production times, and generate significant medical waste. Osteoid’s broader mission is to advance orthotic care through intelligent software, modular systems and advanced manufacturing enabling personalised, high-performance braces that are faster to deploy and more sustainable by design.
